Revelations

Revelation 1: At 11:00 am, I turn on the Martha Stewart Show in the shop.

Well, baby girl room is near completion. I'll be sanding and refinishing the floors throughout the rest of the house in 2 weeks while Elise and Milo take a trip down east to Jacksonville (NC.) Man... that is a process. Its the fourth time I've tackled floors. It must be the closest I'll ever get to multiple pregnancies... after a certain amount of time passes you forget how bad it sucked to do that.... so you do it again. My arms are still vibrating.

Revelation 2: If it weren't for all the carcinogens and lightheadedness... I could smell spar varnish all day. Smells old and new at the same time. Genius!

Post holidays, house renovations, sick boy, daddy, and mama... furniture making ramped back up last week. Over Christmas, I noticed that the top of the Stanley table had cupped just a bit. After lots and lots of brainstorming I decided breadboarding the ends may be the best solution. Breadboard ends are an extremely practical approach for keeping a panel flat and they are also synonymous with rustic. We're building the modern farm table!!! By making them slightly larger than what is normally seen, I thought it would add super cool, functional dimension to the top. Chrissy gave me the tentative go ahead and I promised that if she didn't like it, I would completely rebuild a new top. Now that they are on... I think they look perfect!!! Modern update of a classic detail. That's just me though.

This was the first time I have ever made breadboard ends. I scoured old Fine Woodworkings to make sure what I had in mind was not crazy. There are many methods, as is always the case... here's mine.

Started by routing a massive tenon on each end. Took great care to make sure everything was repeatable so everything would remain flush.

Revelation 3: One of the greatest gift I have ever received was the entire back catalog of FW's. Not the disc. The real deals. What a resource!!! There's so much in there. If you are new to woodworking, it would be one of my first suggestions. They now offer every issue on disc... but I prefer the hard stuff, the visceral, the tangible.

Here's the tenon after the shoulders were cut with a tenon saw. A little work with a sharp chisel and everything was nice and clean. Many articles I read showed multiple, smaller tenons. I decided to use one large tenon with a little extra space on the sides to allow for movement. I was worried that this approach might remove too much material and compromise the strength, but after putting them on... they are super solid.

Cut the mortises very very very carefully with the dado blade and squared the ends up with a chisel.

Traditionally, breadboards are only glued in the center of the mortise and pegged to allow for the cross grain movement of the panels. I don't like the look of pegged anything so I decided to inlay a single butterfly key in the center so the top can expand, and do the same on each outside edge of the end grain. They will be flush when installed but this picture gives you an idea. The result is elegant. Hitting the home stretch on this table and I'm getting excited about the finished product!

Here's a video my pops took of Milo during the East Coast snow dump a few weeks ago.

The craziest snow angel you've ever seen. Watch till the end. He wasn't happy with the end product.

Hope you are all well and having a great 2010!

All Brass

Nothing but brass. And little sass.

With the reality of a new family member joining us soon, "fix up" mode kicked into high gear over the holidays. Crown mouldings, pink rooms, refinished floors, re-hang doors...

By far the best task over the course was stripping the mid-century brass plated door hinges throughout the house.

A: its a relatively easy job, albeit messy

B: the payoff is quick and worth it.... for real.

(these had very little paint. they were the last to go in and I forgot to take a picture of the others... my bad... but you can get the idea)

Painted hinges are a little pet peeve of mine. Nothing I lose sleep over, but something so easily avoided. So here is the deal. Take said painted hinges and submerge in stripper.... paint stripper people... After they soak for an hour or so, I dump the hinges and goop that is left over into a 5 gallon bucket over chicken wire. This gets rid of most of the grossness and catches the hinges in the wire saving you from fishing them out with rubber gloves.... oh yeah... wear some serious rubber gloves and eye protection.... paint stripper is serious...

Next I soak in mineral spirits to neutralize the goop and begin scrubbing with a light steel brush to remove any stubborn pieces of paint. That being said, the paint usually falls off without any effort.

Now I soak the hinges in steaming hot, soapy water,,, rinse and dry. Now I am not a fan of shiny brass hardware unless it is very specific to a period piece.... However, what you have now is a beautiful patina on brass hinges that you can't go out and pick up at the local hardware store..... It will change your doors!!! Serious character. Makes me happy.

More Brass:

When one of these boxes shows up in the mail, you may strip your clothes off and run through the streets screaming.... it is that exciting.... beware....

Finally, my new Lie-Nielsen dovetail saw. Chamfered brass back... told you there was more brass.

Make 'em say uhhhh!!!

Hope you are all having a great start to the new year!